FSN Analysis for Inventory Management – Case Study of Sponge Iron Plant. An inventory management is technique which is generally used to manage the company effectively. The company wants to control their inventory cost, material cost, labor cost etc. There are several inventory techniques used in company such as FSN, XYZ, ABC, HML, VED and S-OS.

Sponge Iron Plant - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost And Revenue: Sponge iron is the product created when iron ore is reduced to metallic iron, usually with some kind ...

Direct reduced iron (DRI), also called sponge iron, is produced from the direct reduction of iron ore (in the form of lumps, pellets, or fines) into iron by a reducing gas or elemental carbon produced from natural gas or coal.Many ores are suitable for direct reduction. Direct reduction refers to solid-state processes which reduce iron oxides to metallic iron at temperatures below the melting ...

in the sponge iron process. For this purpose a case study of typical sponge iron production process is considered. The waste gas from a sponge iron plant exits at a temperature of around 200-300 C. A lot of sensible heat is lost with these gases. This heat is utilized to preheat the air entering to kiln.

sponge iron, originating from Iron Ore, namely, silica and alumina and the sulphur and phosphorous contents adversely affect the economics in subsequent steel making operation. Therefore, the ore should be high in iron content and low in gangue, Physical Specification – Size - 5-20 mm Oversize - < 5 % max

The Al Reyadah [(CSLForum, 2020)][ (Sakaria, 2017)] plant uses SMR for syngas production and then feed it as reducing gas to a HYL DRI plant for sponge iron production. The off-gas from the process consists of CO2 and H2O, which is the source of capture for CCS facility.

Sponge Iron Production In Rotary Kiln Cost. Cost Of Tunnel Kiln For Sponge Iron Stone Crushing. costs per tone of sponge iron 150 usd investment for 200000 ty dri briquette sponge iron reitec tunnel kiln briquette sponge iron can be used in arc Click Chat Now. View Details Send Enquiry Welspun Steel Limited. Get More

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plant processing price minerals for china crusher slag. 100 TPD KILN PROJECT COST . Oct 24, 2016 100 tpd slag cement grinding unit project cost in Detailed Project Report for a 400 tpd capacityProject Cost Of Mini Cement Plant By Rotary Klin Process. 100 tpd 300 50 tpd mini cement plant project cost in Sponge Iron Plants of [email protected]

mand for sponge iron. Sponge iron production is expected to grow by 14 % in 2011-12 and by 18.4% in 2012-13. Pricing Scenario: Sponge iron prices ape the trend in steel prices. Currently, sponge iron Mumbai prices are hovering around `18,500 per tonne. According to CMIE, steel prices are expected to

mills that utilize this process also have auxiliary operations in the form of coke and sinter/pellet plants. According to the American Iron and Steel Institute, coke is the most important raw material fed into the blast furnace (Valia, 2015). It is used to reduce iron ore to iron. ... Cost Effectiveness Analysis of HYL and Iron Steel .

Detailed Project Reports & Profiles on Sponge Iron - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost And Revenue, Plant Economics

We are offering a range of sponge iron plant and other equipment to our clients at optimum prices. Also, we have an in-house design unit which facilitates our experts to fabricate the latest design of ongoing trend of the market.The Sponge Iron & Pig Iron Plants are of quality raw materials and therefore gives qualitative as well as quantitative result within given time frame.

The gases that are produced during the production of sponge iron can be used in various applications that help offset the cost of iron production. Sponge iron is the product created when iron ore is reduced to metallic iron, usually with some kind of carbon (charcoal, …

As a strategic measure, capacities of sponge iron are reduced substantially, along with the coal washery, coke oven and captive power plant. In order to match the capacity of metallics, enhancement of pellet and sinter capacity is envisaged for the project.The total cost of the proposed restructured project is estimated at Rs 1,279 crore.

SPONGE IRON REDUCTION PLANT [CODE 911] Sponge iron or direct reduced iron is a high quality porous solid-state metallic product that is produced from iron ore (in the form of lumps, pellets or fines) using a reducing gas such as natural gas or coal. It has a slightly higher iron content that makes it better suited for use in an electric arc ...

Data-1 includes temperatures profiles and air inlet at positions, AT-1 to AT-3 and MF-1 and MF-2, inside the kiln whereas, flow rates of iron ore, feed coal, slinger coal and sponge iron is ...

The productivity of a blast furnace increased with charging DRI with large metallic iron content to it. (When 100 kg of DRI is used for the production of 1 ton of molten iron, the production of molten iron increases by 10 - 15 %.) 4. Reduction in the facility renovation cost

The sponge iron is also known as Direct Reduced Iron, Hot Briquettes Iron or metalized Iron. With the domestic steel industry picking up during the past year and prices moving up in leaps and bounds, India has emerged as the world's largest producer of sponge iron (or direct reduced iron), accounting for around 16 per cent of the global output.

Being a leading and pioneer iron ore mining company, Sree Metaliks is one of the best sponge iron manufacturer in India. Consistent availability of quality raw material from our mines have enabled cost-effective manufacturing of our finished products. Application of sponge iron in Steel Industry: A standout amongst the basic and most essential ...

India is the world's largest producer of sponge iron – which is extracted from iron ore and is used in making steel. The country produced an all-time high of 20 million tonnes in 2008-09, compared to just one million tonne in 1988 due to the quantum jump in demand for steel for housing and infrastructure in the last decade.

cost per metric tonne of sponge iron plant. Dec 04, 2016· From the data in Table 1 and Fig 3 it is apparent that the production of hot metal or pig iron is the most energy intensive process for steel production at roughly 135 × 10 9 joules per ton (1000 Kg) of pig iron produced The basic oxygen furnace is the second most energy intensive process at 11 × 10 9 joules per ton or steel produced ...

Sponge iron plant or Direct Reduction Plant (DRP) is designed to produce 350tons of sponge iron per day in a rotary kiln using iron ore, non coking coal and dolomite as the raw materials. The plant consists of the following sub divisions.

costs per tone of sponge iron = 150 usd. investment for 200,000 t/y dri briquette sponge iron ... .reitec tunnel kiln briquette sponge iron can be used in arc. stone crusher plant price in india. used crusher for sale in india in hyderabad andhra pradesh india. how to start hauling tipper business in nigeria.

Coal based rotary kiln sponge iron plants have mushroomed in India mainly in the states of Madhya Pradesh, West Bengal, Orissa, Jharkhand, Goa, Andhra Pradesh, Karnataka and in small numbers in other states mainly due to relatively low investment costs, scarcity and high cost of quality steel scrap

cost of sponge iron plant in india pdf. Year 2006 to manufacture sponge iron of 100 tpd ie 30000 tpa after successfully running of the existing plant the promoters have decided for expansion of the existing unit and set up dri kiln of 1 x 100 tpd and 4 mw ( whrb ) power plant the expansion project will be located within the existing plant area ( 1025 acres) at jamuria industrial

WHRB power plant which is contrary to the sponge iron producers in Chhattisgarh and ... (Thermact) in the coal which substantially reduces the cost of production of sponge iron. Some of the photographs of the event are as under: ED, SIMA delivering the keynote address . View of Participants ***** 1 Energy Efficient Operations @Tata Sponge ...

SPONGE IRON PLANT FEASIBILITY STUDY IN KALIMANTAN, INDONESIA Nurhadi Wibowo, Rahmat Nurcahyo and Djoko Sihono Gabriel ... distinguish the two is the cost of depreciation, cost of reserve/inventory and cost of capital. Some of the methods of …

M/s.Gallantt Metals (Units : Gorakhpur and Gujarat as well (both are integrated steel plants) since December 2010 uptil now WHRB power generation maximization system developed and running at 8.5 to 9 MW/hr in 350 tpd sponge iron plant. Associated with their Induction Furnace also. The extra power generated in 100 tpd plant with baghouse dust is 0.5 MW/hr.

Project Report on sponge iron reduction plant. Further, the use of sponge iron in other steel manufacturing processes has also been well proven The advantages Of sponge iron use in EAFs are summarized below:COST ESTIMATION (US DOLLAR) Plant Capacity 35000 MT/day Land & Building (80000 SqMtr) US$ 104 Cr

Iron and Steel Industry in India Economic Perspective In 2014, India stood as the largest sponge iron producer in the world, while the total crude steel capacity during 2016-17 by the private investors is expansion of plants which are more cost effective.

3.1.1 SPONGE IRON PLANT M/s BSPL is now operating 2 DRI kilns, each of 100 TPD capacity for production of 60,000 TPA sponge iron. The company is now planning to install (1x200 +1x350) TPD DRI Kilns for production of 1,65,000 TPA Sponge Iron. So, the final will be 2,25,000 TPA Sponge Iron. Manufacturing Process

Abstract. A survey is made on a typical coal based Indian sponge iron plant of capacity 500 t/d in order to identify the largest energy losses and find ways to increase the efficiency. The required data are obtained by measurements or taken from production …

The sulphur content in sponge iron is controlled by adding 1-6mm of limestone/dolomite along with feed materials which picks up sulphur from the coal preventing the sulphur pick up in sponge iron. the sulphur content in sponge iron can be controlled in the range 0.012 to 0,025%